NEW COCKPIT FOR NASA U-2s

If you have read DRAGON LADY TODAY, you will already know that NASA flies two U-2s from Palmdale that are specially configured for science missions. Designated ER-2 (ER = Earth Resources), these aircraft were delivered in 1981 and 1989 and, like the rest of the U-2 fleet, were re-engined with the GE F118 engine in the mid-1990s.

But they did not receive the glass cockpit upgrade known as the RAMP (Reconnaissance Avionics Maintainability Program) when the US Air Force fleet was modified from 2002-2007. Instead, they retained the mainly round-dial instrument panel, and the famous drift sight that dated from the original U-2, providing a 360-degree view of the ground below through folded and magnifying optics:

NASA old cockpit

However, NASA eventually decided that an ER-2 cockpit upgrade was now needed, along with the Cabin Altitude Reduction Effort (CARE) that Air Force U-2s received five years earlier. The CARE mod reduced the standard cabin altitude of the jet from 29,000 feet to 15,000 feet when flying at cruising altitude. This was deemed necessary after a marked increase in the number of pilots who were experiencing decompression sickness (DCS).

 

A new cockpit panel has been designed by the four NASA ER-2 pilots and the program’s engineers (who act independently of the Lockheed Martin U-2 engineers that work on the same airfield on depot maintenance or new development efforts). It is being implemented in three stages, after LM has performed the CARE mod on the two aircraft in the depot.

Why has NASA not simply adopted the RAMP upgrade? The ER-2 pilots told me that design is now nearly 20 years old, since when avionics capabilities have moved on apace, and computer memory has increased exponentially. They wanted a cockpit panel that was customized to their unique requirements, including an avionics system that allows the easiest possible integration of the experimental sensors that research scientists wish to fly on the two aircraft.

The RAMP upgrade and CARE mod involves structural modifications in the cockpit area, and the cockpit instrument panel is part of this primary structure. It would have been too expensive for NASA to make changes to the panel, so the two NASA aircraft are returning from the depot with the glass cockpit instrument panels installed, but empty of display glass. The panels do have the holes cut for the three big (8 x 10-inch) multifunction display (MFD) screens of the RAMP cockpit, plus the two smaller (4 x 4-inch) holes. The RAMP cockpit is shown here:

RAMP cockpit

NASA is bolting aluminum plate to these holes, within which it will first re-host some previous ER-2 instruments of its own choice, including the high-accuracy Multi-Display Unit (MDI) that digitally provides altitude, airspeed, and Mach number. Below the modified central MFD hole, a Warning Caution And Advisory (WACA) panel will be installed. This panel is being custom-built by NASA to advise the ER-2 pilot of system health and status. The number and type of annunciations in the WACA panel had to be carefully worked out due to limited space in the new instrument panel.

The old standby gauges of altitude, airspeed, attitude, and magnetic heading are being retained for now. But a modern Electronic Standby Instrument System (ESIS) from L3Com will be added soon to replace them in one space-saving device. Concurrent with the ESIS effort, a modern commercial off-the-shelf MFD with high accuracy Wide Area Augmentation System (WAAS) GPS will be added where the left MFD is situated on the RAMP U-2s. The new MFD is essentially a Flight Management System (FMS), and will have a moving-map; GPS as well as ILS approach capability; the controls for an ADSB mode S transponder; and in-flight weather and traffic displays.  This set-up will allow the ER-2 to fly worldwide in any airspace into the foreseeable future. Here is a diagram of the interim new NASA cockpit:

NASA ER-2 short-term new cockpit with ESIS Feb19

In a third stage of the upgrade, replacements will be sought for the ER-2’s legacy Attitude Direction Indicator (ADI), Horizontal Situation Indicator (HSI) and Inertial Navigation System (INS). Because the panel is already cut for large MFDs, this upgrade will feature large glass panels and look very similar to the current Block 20 U-2s.

There was no place for the driftsight on the RAMP cockpit panel, and neither is there in the new ER-2 panel. But since the NASA pilots were still using the driftsight – for instance, to ‘hunt’ for clouds that were relevant to an experiment – one or more downward-looking cameras will be installed below the fuselage, with their imagery wirelessly connected to an I-pad in the cockpit. This IPAD will also integrate with the new MFD to wirelessly connect flight planning information into the panel mounted GPS.

The ER-2 upgrade will also retain and improve the connectivity between the aircraft and the ground, via INMARSAT, that allows the scientists to direct and modify their experiments in real time.

NASA 809 has already returned from the depot and NASA engineers are now rebuilding the cockpit. It should fly again next May. The other aircraft, NASA 806, is currently in depot and will return the same month. It should fly again by the end of the year.

The ER-2 pilots claim that they have a higher workload than US Air Force U-2S pilots, monitoring and manipulating the scientific experiments, and keeping the aircraft at the constant altitude that is often required, rather than implementing a Mach hold climb. (The normal altitude that NASA offers on the ER-2 is 65,000 feet, more than 5,000 feet below that of the Air Force U-2S. But higher altitudes can be achieved if required).

The NASA jets are certainly kept busy with new campaigns. In the last year alone, they deployed to Warner Robins and Hawaii, in addition to numerous campaigns flown from the home base. The list of available sensors for the ER-2 exceeds 20, and another 20 or so different sensors are in various stages of planning.

My thanks to ‘Coach’ Nelson and the other NASA ER-2 pilots Tim Williams, Dean Neely and Stu Broce (whose cockpit photos are shown above). Below is my photo of NASA 806 doing a low flyby at the LA County Airshow, Lancaster, CA last year.

NASA 806 low pass

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out /  Change )

Google photo

You are commenting using your Google account. Log Out /  Change )

Twitter picture

You are commenting using your Twitter account. Log Out /  Change )

Facebook photo

You are commenting using your Facebook account. Log Out /  Change )

Connecting to %s